Solutions / Maintenance work order automation

Maintenance work order automation, written into your CMMS

For maintenance teams in mining, heavy equipment fleets and manufacturing whose work orders still start as a phone call, a line on a pre-start sheet or an alarm someone has to notice. Mirage agents read those signals, draft the work order with the asset, the symptom, its history and a suggested priority, send it to the planner for approval and follow it to closure in your CMMS or ERP maintenance module.

At Transwin, Mirage built per-machine tracking of greasing, oil changes and mileage on the mining equipment.

The reality

The sign that a machine needs work is usually already recorded somewhere: engine hours past a service interval, a telematics fault, an operator's note that the boom lifts slowly, a failed item on an inspection sheet. Turning it into a work order means someone noticing it, finding the asset in the CMMS, looking up what was done last time, choosing a priority and typing it in. When nobody does, the first work order is written after the breakdown.

What Mirage does

From a signal to an approved work order

Mirage does not replace your CMMS. It sits in front of it, reads what the operation already produces and writes the work order where your planners already work.

Signals read where they already are

Machine hours and usage data, telematics events, operator reports and pre-start sheets, inspection notes, even a message in a chat group. Each one is tied to an asset in your register, and reports of the same symptom on the same machine are grouped into one request.

A work order drafted, not a ticket

The asset and its location, the symptom in the operator's words and in your failure codes, the last work orders on the same asset and the parts used then, and a suggested priority with the reason for it. The fields, types and statuses are yours, mapped once.

Planner approval, then tracking to closure

The planner approves the draft, changes its priority or rejects it with a reason, and only an approved order is written into the CMMS. The agent then follows it: waiting for parts, past its planned date, closed without a completion note. Every action is logged with its inputs, sources and result.

What to settle with your planners first

The agent applies your maintenance rules; it does not invent them. Four things are agreed before the pilot.

Which signals open a work order

A service interval reached, a fault code, a reported symptom, a failed inspection item. Each rule names the signal, the threshold and the asset class it applies to. A signal no rule covers goes to a person as a question, not as an order.

How priority is set

On your criteria: safety, production impact, whether a standby machine exists, the time to the next planned stop. The agent suggests a priority and shows which criterion set it; the planner keeps the decision.

Where the order is written

Your CMMS or the maintenance module of your ERP, through its API where it has one and through a connector where it does not. Mirage names no CMMS vendor as a published integration; the connection is scoped on your system at the first meeting.

When an order counts as closed

Closed with a completion note and the hours or parts recorded. An order closed without them, or still open past its planned date, goes back to the planner instead of disappearing from view.

WHERE IT SITS

CMMS, predictive maintenance, work order agent: which does what?

This page covers one step, from a signal to an approved and tracked work order. The table places it among the systems around it.

CMMS, predictive maintenance, work order agent: which does what?
LayerWhat it doesHow it relates to this page
Your CMMS or ERP maintenance moduleThe system of record: assets, work orders, maintenance history, schedulesStays where it is. The agent reads its history and writes approved orders into it
Predictive maintenanceEstimates when a component is likely to fail, from usage or sensor dataOne possible signal among others; the blog's predictive maintenance guides cover it
Work order agentTurns a signal into a drafted work order, sends it for approval, tracks it to closureThis page
Operations control roomA live view of the operation, where an open work order is one event among othersThe control room page; mining operations software covers the per-shift record of a mine

A prediction model is not a precondition. Most of the signals that open work orders, service intervals and operator reports, already exist without one.

The output

A maintenance work order, field by field

An illustrative work order, with invented values: what the agent read, what it drafted for the CMMS, and where each field stands.

FieldFrom the signalIn the CMMS work orderStatus
AssetTelematics unit on loader L-07Asset LDR-007, wheel loader, pit 2Matched to the register
Symptom↳ The temperature alarm and the operator's note described the same problem on the same machine. They became one request, not two.Hydraulic oil temperature alarm, 3 times this shift; operator note: boom slow to liftHydraulic system, overheating, boom slow to liftGrouped from 2 signals
HistoryNot in the signalHydraulic filter replaced 6 weeks ago; same symptom reported once sinceRead from the CMMS
Priority↳ The agent suggests the priority and names the reason: no standby loader in that pit. The planner decides, and the order is written into the CMMS only once approved.Loader working, no standby loader in pit 2Suggested: high, before the next shiftAwaiting the planner
ReleaseNot in the signalApproved by the planner at 06:10, written to the CMMSTracked until closed

Proof

Equipment maintenance in production at Transwin

Mirage has not published a deployment that drafts work orders in a CMMS. The nearest published deployment is at Transwin, a Moroccan logistics operator with mining equipment: Mirage built per-machine tracking of greasing, oil changes and mileage, then layered prediction on top, so maintenance is scheduled before breakdown. Transwin's case study publishes no maintenance figure, and this page quotes none.

Transwin (mining equipment)

Per-machine tracking of greasing, oil changes and mileage

Prediction layered on top: maintenance scheduled before breakdown

5 systems in production, across 550 trucks and 100+ machines

See the case study

Work order automation, on your own maintenance data

Send us a month of work orders exported from your CMMS, with the operator reports, inspection sheets or telematics exports behind them if you have them. We come back with the work orders we would have drafted from those signals, field by field, the priority we would have suggested and why, and what writing into your CMMS involves.

Attach a work order export (recommended)

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How a deployment runs: Observe, Map, Build, Run, Expand. See the method

Prefer to talk it through first? Book a call

FAQ

Frequently asked questions

  • Turning the signals that a machine needs work, usage hours, telematics events, operator reports and inspection notes, into work orders without someone retyping them. Mirage's agents draft each order with the asset, the symptom, its history and a suggested priority, send it to the planner for approval and track it to closure in your CMMS.

  • No. The CMMS stays the system of record for assets, work orders and history. Mirage writes into it, or into the maintenance module of your ERP, through its API or through a connector when it has none, using your work order types, statuses and fields.

  • Not on its own. Predictive maintenance estimates when a component is likely to fail. This page is about what happens next: any signal, a prediction, a service interval or an operator's report, becoming an approved and tracked work order. A prediction model can be one of the signals, but it is not required.

  • Your planner. The agent suggests a priority and shows the criterion behind it; the planner approves, changes or rejects the draft, and only an approved order is written into the CMMS. Every agent action is logged with its inputs, sources and result.

  • Mirage has not published a deployment that drafts work orders in a CMMS. Its published maintenance deployment is at Transwin: per-machine tracking of greasing, oil changes and mileage on the mining equipment, with prediction layered on top so maintenance is scheduled before breakdown. No maintenance figure is published.

  • Mining and quarry equipment, heavy equipment and truck fleets, and manufacturing lines: wherever machines produce usage data or operators report problems, and a CMMS or an ERP maintenance module holds the work orders.

  • A proof of concept on your own maintenance data one week after the first meeting, and the first workflow in production in 4 to 6 weeks. Work spanning several sites or systems can take longer and is scoped at the first meeting.

  • A fixed-price pilot on one asset class or one site first, which you can stop after. Then an annual subscription priced by volume, quoted in the first conversation.